Advantages and Disadvantages of Disc Processing Process

Sheet metal manufacturing involves a number of different plate processing processes, such as winding, stamping, peen forming and so on. This list compares the good and bad elements of each process to determine its own unique claim

. Roll Forming

This process refers to long, complex cross-sectional parts. It delivers an excellent surface finish and produces a high production ratio. However, this process results in high tool costs

. Stretch Formatting

Stretch Formatting can be used to produce large parts with shallow contours but is suitable for small amounts of production. Disadvantages are high labor costs, although the cost of tools and equipment varies depending on the size of the part

. Drawing

The drawing procedure is designed to produce relatively shallow, shallow or deep parts. The benefits of high production rates.

4. Stamping

The stamping process actually includes a number of operations, such as punching, blanking, embossing, bending, flattening and forging. The drawing can be used to create simple or complex shapes. This process is a high production rate and low labor costs and is very suitable for large quantities of production. On the other hand, the cost of tools and equipment is quite high.

5. Rubber Pad Formatting

Squeegee molding is used for drawing and embossing simple or composite shapes. This process results in rubber membrane-protected disc surfaces. High operational flexibility and low tooling costs are the main sales points

6. Spinning

The spinning process is used to produce small or large axial metric portions. This process results in a good surface surface and has low tooling costs. However, labor costs may be high unless the operations are automated

. Superplastic Forming

Superplastic molding is used to make complex shapes with fine details and close tolerances. However, the disadvantages are that the molding times are long, the manufacturing rate is low and the parts are not suitable for high temperature use

. Peen Forming

Peen Forming is suitable for large surface shallow contours. This process is also used for smoothing parts. Its operation shows great flexibility, but equipment costs can be high

. Explosive Design

The explosion hazard is used to produce very large discs in relatively complex shape, but the shape is usually axial. This process is low production volume due to its high labor cost and long cycle time. The main point of sale is the low tooling cost.

10. Magnetic Pulse Generation

Magnetic Pulse Generation for relatively low strength disks can be used for shallow design, tiling and embossing operations. This process is best suited for tubular shapes. It has a high production rate, although it requires special tools.

Source by sbobet